Thin film, vapor deposition, thermal spray, and coating
Ultrasonic soldering technology can help reduce costs and shorten delivery times.
Ultrasonic soldering technology is ideal for replacing a variety of existing joining methods. By adopting Komura-Tech’s ultrasonic soldering technology, including the ultrasonic soldering system “SUNBONDER” and the special solder “CERASOLZER,” will enable to perform in-house processing of thin films, vapor deposition, thermal spraying, coating, and other processes that were previously outsourced. Please feel free to make an inquiry if you are looking for ways to reduce costs and shorten delivery times.
Case studies
Case (1) Soldering to ceramics
Soldering on ceramics usually requires three processes: “primer treatment”, “gold plating treatment”, and then “soldering”, but gold plating requires high cost and large-scale facilities.
| Problems customer was having | Person-hours, high cost, and large-scale investment in equipment. |
|---|---|
| Problems customer was having | Person-hours, high cost, and large-scale investment in equipment. Our solutions Our ultrasonic soldering system, “SUNBONDER“, eliminates the need for “primer treatment” and “gold plating”, leading to a reduction in person-hours and costs. In addition, “SUNBONDER” is a compact system that does not require any changes to the layout of the factory, making it easy to install. |
Case (2) Increasing film thickness on metal pipes (aluminum pipes, etc.)
Increasing the film thickness on metal pipes, such as aluminum pipes, usually requires spraying the metal at high temperatures, but this kind of treatment requires large-scale facilities.
| Problems customer was having | Large-scale investment in equipment. |
|---|---|
| Our solutions | Our ultrasonic soldering machine “SUNBONDER” is capable of low temperature processing, allowing it to be used not only for thick film processing of metal pipes such as aluminum pipes, but also for various other materials. In addition, “SUNBONDER” is a compact system that does not require any changes in the layout of the factory, making it easy to install. |
Case (3) Forming metal thin film on insulating plate.
Forming a metal thin film on an insulating plate usually requires vapor deposition or sputtering using special equipment.
| Problems customer was having | Special equipment required (large-scale investment in equipment) |
|---|---|
| Our solutions | By adopting our ultrasonic soldering system “SUNBONDER“, it is possible to form a thin metal film on insulating plates. In addition, “SUNBONDER” is a compact system that does not require any changes in the layout of the factory, making it easy to install. |
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